power kw per ton of ball mill
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power kw per ton of ball mill

Ball Mill Design/Power Calculation

Apr 08, 2018  Ball Mill Design/Sizing Calculator; The power required to grind a material from a given feed size to a given product size can be estimated by using the following equation: where: W = power consumption expressed in kWh/short to (HPhr/short ton = 1.34 kWh/short ton) Wi = work index, which is a factor relative to the kwh/short ton

Ball Mill Motor Power Draw Sizing and Design Formula

Apr 05, 2018  The following equation is used to determine the power that wet grinding overflow ball mills should draw. For mills larger than 3.3 meters (10 feet) diameter inside liners, the top size of the balls used affects the power drawn by the mill. This is called the ball size factor S.

Ball Mill Grinding Theory - Crushing Motion/Action Inside

Apr 28, 2017  Ball-mill power, 108 kw. Second Stage of Ball Milling. Feed rate, 6.54 T. per hr. Classifier, Dorr duplex. Ball load, 28,000 lb. of 2- and 1-in. balls. Speed, 23.8 r.p.m. Ball-mill power, 108 kw. In the first stage, 9.11 T. of minus 200-mesh material were produced per hour and 11.98 kw.-hr. were required for each ton of minus 200-mesh material ...

Bond Work Index (Energy equation) - Grinding ...

WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore) F80 = 80% passing size of the circuit feed, in microns. P80 = 80% passing size of the circuit product, in microns. Example. The dry feed of a ball mill circuit is 300 t/h. The power at the pinion of the ball mill is 1800 kW. F80 = 80% passing size of the circuit ...

CALCULATION OF THE POWER DRAW OF DRY

A.S. Erdem, Ş.L. Ergün, A.H. Benzer 222 () KW b D V p fC s C S s s ⎟+ ⎠ ⎞ ⎜ ⎝ ⎛ = × × − × × − 9−10 0.3 2 0.1 4.879 3.2 3 1 (1) where Kwb – Kilowatts per metric ton of balls D – Mill diameter inside liners in meters Vp – Fraction of mill volume loaded with balls fCs – Fraction of critical speed Ss – Ball size factor To determine the power that a dry grinding ...

Bond Work Index (Energy equation) - Grinding ...

WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore) F80 = 80% passing size of the circuit feed, in microns. P80 = 80% passing size of the circuit product, in microns. Example. The dry feed of a ball mill circuit is 300 t/h. The power at the pinion of the ball mill is 1800 kW. F80 = 80% passing size of the circuit ...

Ball Mill Grinding Theory - Crushing Motion/Action Inside

Ball-mill power, 108 kw. Second Stage of Ball Milling. Feed rate, 6.54 T. per hr. Classifier, Dorr duplex. Ball load, 28,000 lb. of 2- and 1-in. balls. Speed, 23.8 r.p.m. Ball-mill power, 108 kw. In the first stage, 9.11 T. of minus 200-mesh material were produced per hour and 11.98 kw.-hr. were required for each ton of minus 200-mesh material ...

CALCULATION OF THE POWER DRAW OF DRY

A.S. Erdem, Ş.L. Ergün, A.H. Benzer 222 () KW b D V p fC s C S s s ⎟+ ⎠ ⎞ ⎜ ⎝ ⎛ = × × − × × − 9−10 0.3 2 0.1 4.879 3.2 3 1 (1) where Kwb – Kilowatts per metric ton of balls D – Mill diameter inside liners in meters Vp – Fraction of mill volume loaded with balls fCs – Fraction of critical speed Ss – Ball size factor To determine the power that a dry grinding ...

How to Measure Grinding Efficiency

Apr 20, 2018  Ball mill feed micrometers 1300; Ball mill product micrometers 115; Ball mill ratio of reduction 11.3; Power per metric tonne motor input Kw 9.2; Calculated operating work index Wio 15.75; On basis motor output 4.2 x 0.956 + 9.2 x 0.947 = 12.73 Kw/tonne 15.75 x 12.73 ÷ 13.4 14.96; On basis short ton x 0.9074 13.58 Diameter Factor ÷ EF3

Best energy consumption - International Cement Review

Grinding energy was approximately 50 per cent of the ball mill and the drying capabilities allowed direct processing of materials of up to 20 per cent moisture content. The main energy issue was the high power consumption of mill fans, with pressure drops of 100mbar not uncommon with high nozzle ring velocities (>70m/s) and internal mill ...

Small Ball Mills for Sale - 911Metallurgist

The calculated liner and ball wear is expressed in kilograms per kilowatt-hour (kg/kWh), and when multiplied by the specific power (kWh/t), the wear rates are given in kilograms per ton of feed. The wear in dry ball mills is approximately one-tenth of that in wet ball mills because of the inhibition of corrosion.

power for quart ball mill - tricksuniversity

AS Erdem L Erg n AH Benzer 222 KW b D V p fC s C S s s 910 03 2 01 4879 32 3 1 1 where Kwb Kilowatts per metric ton of balls D Mill diameter inside liners in meters Vp Fraction of mill volume loaded with balls fCs Fraction of critical speed Ss Ball size factor To determine the power that a dry grinding ... Mikrons Ball Mill Power Consumption ...

Size Reduction Equipment

product size of 10 x 10 (-4) m at the rate of 20 tonnes per hour. At this rate, the crusher consumes 40 kW of power of which 5 kW are required for running the mill empty. Calculate the power consumption if 12 tonnes/h of this product is further crushed to 5 x 10 (-4) m size in the same mill? Assume that Rittinger’slaw is applicable.

Kw Per Ton Of Ball Mill - erzherzog-albrecht

power kw per ton of ball mill power kw per ton of ball mill horsepower of ballmill of 10 ton capacity celakorg which is a factor relative to the kwhshort ton The ball mill motor power Live Chat 10 100 tons per hour ball mill price in britain mill to produce tons of li ne powder YouTube.

2000 ton capacity ball mill media charge calculation ...

Apr 12, 2013  W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) SAG mills use a ball charge of 8 to 21%. formula for calculation of degree of filling in ball mill

Kw Per Ton Of Ball Mill - berufswahlpaten-eks-rp

Ball Mill 100 Tons Daily Per Day Sand Processing. Power Kw Per Ton Of Ball Mill Power Kw Per Ton Of Ball Mill Most of the above mentioned ball mill process parameters are continuously monitored with the help of sensors and the entire technological process is controlled by a computer The energy consumption for operation of the whole ball mill system is about 200 kW per ton Sales Online.

Reducing energy consumption of a raw mill in cement ...

Jun 01, 2012  Cement production in the world is currently about 1.6 billion ton per year. About 2% of the electricity produced in the whole world is used during the grinding process of raw materials .While total electrical energy consumption for cement production is about 100 kWh/ton of cement, roughly two thirds are used for particle size reduction .About 65% of the total electrical energy used in a cement ...

Vertical roller mill for raw Application p rocess materials

The ball diameter of the second chamber can be made small because only fine powder is returned to the room. Fig. Classification of returned powder by double-rotator mill Results The work for removing grids from the second chamber can be mitigated. The decrease of power consumption rate is not remarkable but below 1 kWh per ton of raw materials ...

Grinding Mills Power Consumption Kw Crusher Mills, Cone ...

ball mill specific power consumption. ball mill specific power consumption. I would like to know if anybody knows the power consuption in KW per ton of The specific grinding power consumption for

Ball Mill Design/Power Calculation

Dec 12, 2016  If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a

Estimates of Electricity Requirements for the Recovery of ...

Large electrically -driven ball mills used for grinding ore to a size suitable as feedstock to the ... part per million (ppm) 1,000,000 metric ton (t) Energy kilowatt (kW) 1,000 watt (W) megawatt (MW) 1,000 kilowatt (kW) gigawatt (GW) 1,000 megawatt (MW) ... kilowatt-hour (kWh) per unit basis, primarily the metric ton (ton) or troy ounce. Data ...

Cement mill notebook - SlideShare

Specific power consumption for clinker/gypsum grinding in a ball mill should be approximately: 3000 cm2 /g 24.4 kWh/t 3200 cm2 /g 26.8 kWh/t 3400 cm2 /g 29.4 kWh/t 3600 cm2 /g 32.0 kWh/t 3800 cm2 /g 34.7 kWh/t 4000 cm2 /g 37.5 kWh/t Note: The specific power demand of large grinding units is 10-15% better than that of small mills. 8.1 ...

MODELING THE SPECIFIC GRINDING ENERGY AND BALL

21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D and L), when ...

Vertical roller mill for raw Application p rocess materials

The ball diameter of the second chamber can be made small because only fine powder is returned to the room. Fig. Classification of returned powder by double-rotator mill Results The work for removing grids from the second chamber can be mitigated. The decrease of power consumption rate is not remarkable but below 1 kWh per ton of raw materials ...

power for quart ball mill - tricksuniversity

AS Erdem L Erg n AH Benzer 222 KW b D V p fC s C S s s 910 03 2 01 4879 32 3 1 1 where Kwb Kilowatts per metric ton of balls D Mill diameter inside liners in meters Vp Fraction of mill volume loaded with balls fCs Fraction of critical speed Ss Ball size factor To determine the power that a dry grinding ... Mikrons Ball Mill Power Consumption ...

Slag Mill - Great Wall

Slag ball mill is a kind of equipment used to grind the slag into powder particles The technical that uses the tube mill on the production of slag has been very mature The slag produced can be used as concrete admixture, reducing the project costs significantly and enhanced the compressive strength, tensile strength, shear strength and bending strength of the concrete Per machine power ...

Wet Grid Ball Mill

Wet Grid Ball Mill Capacity: 0.5-500TPH Feed Size: ≤25 mm. Grid ball mill is widely used in smashing all kinds of ores and other materials, ore dressing and national economic departments like building and chemical industries etc. The size of ore shall not exceed 65mm and the best feed size is under 6mm.

hydraulic cone ball mill ball mill Prominer (Shanghai ...

5 Tons Per Hour Rock Gold Concentration Ball Mill Plant . The calculated liner and ball wear is expressed in kilograms per kilowatt-hour kg/kWh , and when multiplied by the specific power kWh/t , the wear rates are given in kilograms per ton of feed. The wear in dry ball mills is approximately one-tenth of that in wet ball mills Get Price

Grinding Mills Power Consumption Kw Crusher Mills, Cone ...

ball mill specific power consumption. ball mill specific power consumption. I would like to know if anybody knows the power consuption in KW per ton of The specific grinding power consumption for

Mill (grinding) - Wikipedia

The power predictions for ball mills typically use the following form of the Bond equation: = (−) where E is the energy (kilowatt-hours per metric or short ton) W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) P 80 is the mill circuit product size in micrometers

Efficiency of Ball Mills vs. Roller Mills - bulk-online

Nov 14, 2011  I would like to know if anybody knows the power consuption in KW per ton of a ball mill milling cement clinker at a feed of 1" minus in order to produce Portland Cement. I would also like to get the same info for a roller mill. 7th April 2008, 9:12 #2. D.Lucut. View

Fluid mechanics of slurry flow through the grinding media ...

Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size.

Choosing the Best Media Mill For Your Wet Grinding Application

Jul 01, 2003  Every mill is limited in cooling surface area and therefore limited to the maximum amount of energy that can be used for grinding. This dictates the installed motor power for a mill. The nominal energy density of a mill is the available energy per volume of milling chamber. Energy Density = Installed Motor Power (kW) Mill Chamber Volume (liters)

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